OPTI-DESIGN - A New Concept for Transformer Design


What are the expectations of transformer manufacturers from a transformer design programme?

Capability of Flexibility

Essentially transformer manufacturers want their design programme to be able to make round, oval, Aluminium, Copper windings and is capable of making designs with different grades of core materials. They are searching flexibility in their design programmes to cover very wide range of different technical specifications of different countries.

Short Design Time

Transformer manufacturers want the design (electrical and mechanical) finishes as quickly as possible.

Safe Design

Transformer manufacturers also want to be sure that the design is the safest design in terms of electrical characteristics.

Human Independency

Transformer manufacturers want to be independent from human beings. They want to save from engineering costs to make design process as automatic as possible.

Turn to Account

Transformer manufacturers usually want to turn their existing materials waiting in their stock to account. In most cases using an existing material in the design descreases the delivery time and also lead to a better stock management.

Design Optimization / Cost Saving

Transformer manufacturers want to be sure that the design is the most optimum one with the given weights and dimensions in terms of material cost based on given technical specifications.

Customization

Usually transformer design programme sellers are offering a package programme that can not be customized but transformer manufacturers want it to be fully customizable according to their machinery, workmanship, material constraints etc.

Extra Desing/Analysis

Transformer manufacturers want to design/analysis various type of transformers so that they will have competitive advantages against their competitors.


Transformer Desing Programs


Transformer Desing Softwares are created by joint venture enterprise of two companies, Opti-Consult-Belgium (www.opti-consult.org) and Zenithar Foreign Trade and Consultancy-Turkey (www.zenithar.net)), which both have extensive knowledge and experience about transformer design and production.

Our oil type distribution, cast resin type distribution and power transformer electrical and mechanical design softwares that all have optimization algorithm inside have been used in more than 30 companies all over the world successfully. Our main target for transformer manufacturers is to decrease their cost of products by satisfying all the technical requirements.

Thanks to deep knowledge we have, averagely we have decreased the cost of transformers of our clients averagely 10%. For detailed information about our Transformer Design Softwares please contact with us.


PTOP

Power Transformer Optimization Program


User Friendly Interface

Optimization algorithm

Thousands of results within very quick time

Reducing the material cost by averagely 10%

Approximately 120 output parameters

Optimization possibility with different core materials

Convenience for disc, layer, helical winding applications

Flexibility for 100% customization

Automatic quotation and production drawing preparation

Automatic working instruction creation

DTOP

Distribution Transformer Optimization Program


User Friendly Interface

Optimization algorithm

Thousands of results within very quick time

Reducing the material cost by averagely 10%

Convenience for foil, layer, disc winding applications

Optimization possibility with different core materials

Round and oval design possibility

Batch optimization function

Optimization with standard foils function

Flexibility for 100% customization

Human Independent Design

Dual LV, Dual HV, 12 pulse, inverter duty transformers

Single phase transformers

Medium power transformer design

Parallel and serial foil usage integration

Extra design analysis like short circuit forces, harmonics, inrush currents, over load, voltage drop analysis

Container optimization

Optimization for maximum final dimensions

OLTC – Main/Coare/Fine arrangement integration

Optimization with different oil types

Optimization according to efficiency and PEI values

Optimization of core bandwiths

Optimization with standard foils

Optimization with three axial round wire

Foil-foil design integration

CrTOP

Cast-resin Transformer Optimization Program


User Friendly Interface

Optimization algorithm

Thousands of results within very quick time

Reducing the material cost by averagely 10%

Convenience for foil, layer, disc, multi layer disc, drop down winding applications

Optimization possibility with different core materials

Round and oval design possibility

Batch optimization function

Flexibility for 100% customization

Human Independent Design

Dual LV, Dual HV, 12 pulse, inverter duty transformers

Single phase transformers

Medium power transformer design

Parallel and serial foil usage integration

Extra design analysis like short circuit forces, harmonics, inrush currents, over load, voltage drop analysis

Container optimization

Optimization for maximum final dimensions

Optimization with different oil types

Optimization according to efficiency and PEI values

Optimization of core bandwiths

Optimization with standard foils

Optimization with three axial round wire

Foil-foil design integration

All these expectations of transformer manufacturers are satisfied with OPTI-DESIGN!


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OPTI-DESIGN is now used in more than 25 clients

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OPTI-DESIGN is now used in more than 13 countries

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OPTI-DESIGN gives averagely 10% material cost saving to transformer manufacturers